Transformers: The Ultimate Solution for Long-Term Overload in Large Energy Factories
Transformers play a crucial role in the functioning of large energy factories by stepping up or stepping down voltage levels to ensure smooth and efficient operation of electrical equipment. In these high-demand environments, transformers are often subjected to long-term overload conditions, which can lead to overheating and premature failure if not properly designed to handle such stress. To address this issue, custom-made transformers that are specifically engineered to withstand long-term overload are essential for ensuring the reliability and longevity of electrical systems in large energy factories.
One of the key factors that differentiate transformers designed for long-term overload from standard transformers is the selection of high-quality materials and components that can withstand higher temperatures and stress levels. These custom-made transformers are built with robust insulation materials, such as Nomex or mica, that have excellent thermal and electrical properties to ensure reliable performance under continuous overload conditions. Additionally, the windings are typically made of high-grade copper or aluminum conductors that have superior conductivity and heat dissipation capabilities to prevent overheating and ensure efficient energy transfer.
In addition to using high-quality materials, custom-made transformers for long-term overload are also designed with larger cooling systems, such as forced air or liquid cooling, to dissipate heat more effectively and maintain optimal operating temperatures. This is crucial in large energy factories where transformers are often operating at or near their maximum capacity for extended periods of time. By incorporating advanced cooling systems, these transformers can effectively manage heat buildup and prevent thermal stress that can lead to insulation breakdown and failure.
Furthermore, custom-made transformers for long-term overload are equipped with advanced monitoring and protection systems that continuously monitor key parameters, such as temperature, load current, and voltage levels, to detect any abnormalities or potential issues before they escalate into serious problems. These systems can automatically adjust operating parameters, such as cooling fan speed or load distribution, to optimize performance and prevent overheating or overloading. In the event of a fault or overload condition, the protection system can quickly isolate the transformer from the rest of the electrical system to prevent damage and ensure the safety of personnel and equipment.
SC(B)11
Rated capacity （KVA）
Voltage combination（KV）
No-load losses（W）
Load losses（W）
No-load current （%）
Short-circuit impedance （%）
SC11-30
30
6,6.3,6.6,10,11/0.4
180
710
2.4
4.0
SC11-50
50
6,6.3,6.6,10,11/0.4
250
1000
2.4
4.0
SC11-80
80
6,6.3,6.6,10,11/0.4
340
1380
1.8
4.0
SC11-100
100
6,6.3,6.6,10,11/0.4
360
1570
1.8
4.0
SC11-125
125
6,6.3,6.6,10,11/0.4
420
1850
1.6
4.0
SCB11-160
160
6,6.3,6.6,10,11/0.4
490
2130
1.6
4.0
SCB11-200
200
6,6.3,6.6,10,11/0.4
560
2530
1.4
4.0
SCB11-250
250
6,6.3,6.6,10,11/0.4
650
2760
1.4
4.0
SCB11-315
315
6,6.3,6.6,10,11/0.4
790
3470
1.2
4.0
SCB11-400
400
6,6.3,6.6,10,11/0.4
880
3990
1.2
4.0
SCB11-500
500
6,6.3,6.6,10,11/0.4
1050
4880
1.2
4.0
SCB11-630
630
6,6.3,6.6,10,11/0.4
1210
5880
1.0
4.0
SCB11-630
630
6,6.3,6.6,10,11/0.4
1170
5960
1.0
6.0
SCB11-800
800
6,6.3,6.6,10,11/0.4
1370
6960
1.0
6.0
SCB11-1000
1000
6,6.3,6.6,10,11/0.4
1590
8130
1.0
6.0
SCB11-1250
1250
6,6.3,6.6,10,11/0.4
1880
9690
1.0
6.0
SCB11-1600
1600
6,6.3,6.6,10,11/0.4
2210
11730
1.0
6.0
SCB11-2000
2000
6,6.3,6.6,10,11/0.4
2720
14450
0.8
6.0
SCB11-2500
2500
6,6.3,6.6,10,11/0.4
3200
17170
0.8
6.0
Another important aspect of custom-made transformers for long-term overload is the consideration of environmental factors, such as ambient temperature, humidity, and altitude, that can impact the performance and reliability of the transformer. By taking into account these external conditions during the design and manufacturing process, these transformers can be tailored to operate effectively in a wide range of environments and ensure consistent performance under varying conditions. This is particularly important in large energy factories where transformers are often exposed to harsh operating conditions and need to withstand extreme temperatures and humidity levels.
In conclusion, custom-made transformers that are specifically engineered to withstand long-term overload are essential for ensuring the reliability and longevity of electrical systems in large energy factories. By using high-quality materials, advanced cooling systems, and sophisticated monitoring and protection systems, these transformers can effectively manage heat buildup, prevent thermal stress, and optimize performance under continuous overload conditions. With their robust design and advanced features, custom-made transformers for long-term overload are the ultimate solution for ensuring the smooth and efficient operation of electrical systems in large energy factories.
Furthermore, custom-made transformers for long-term overload are equipped with advanced monitoring and protection systems that continuously monitor key parameters, such as temperature, load current, and voltage levels, to detect any abnormalities or potential issues before they escalate into serious problems. These systems can automatically adjust operating parameters, such as cooling fan speed or load distribution, to optimize performance and prevent overheating or overloading. In the event of a fault or overload condition, the protection system can quickly isolate the transformer from the rest of the electrical system to prevent damage and ensure the safety of personnel and equipment.